mobilesand mining screen plants

Maximize Productivity with High-Efficiency mobilesand Mining Screen Plants

Operational Challenges Solved by mobilesand Mining Screen Plants

Are you facing these costly screening bottlenecks?

• Material handling inefficiencies: Up to 30% downtime from improper sizing or clogging in conventional screening systems
• Site mobility limitations: Fixed plants require $50K+ in relocation costs per move versus mobile solutions
• Grade control variability: Inconsistent particle separation reduces downstream recovery rates by 15–25%
• Maintenance complexity: Traditional screens demand 8–12 hours/month for bearing replacements and deck repairs
• Energy waste: Oversized units consume 20% more power than required for actual throughput

How would your operation benefit from a screening plant that addresses these issues while maintaining portability?

mobilesand Mining Screen Plants: Purpose-Built Mobile Screening

Equipment Type

Track-mounted, diesel/hydraulic-powered screening plants designed for:

• Primary/secondary sizing of sand, aggregates, and mineral sands (0.5–100mm)
• Wet or dry screening applications up to 400tph capacity
• Rapid deployment (<2 hours) between mining phases or satellite deposits

Operational Workflow

1. Feed preparation: Integrated hopper with adjustable grizzly bars rejects oversize (+10% efficiency vs. manual pre-sorting)
2. Multi-stage screening: Twin-deck vibrating screens with polyurethane panels achieve 95% separation accuracy
3. Product stacking: Radial conveyors position stockpiles to minimize rehandling costs

Limitations: Not suitable for ultra-fine (<0.1mm) classification or high-abrasion ores exceeding 6g/cm³ density.

Core Features Driving Operational ROI

Hydraulic Screen Angle Adjustment | Technical Basis: Variable-frequency drive control | Operational Benefit: Optimize stratification for differing moisture content | ROI Impact: 18% higher throughput in wet conditions

Hardox® Frame Construction | Technical Basis: 450HB wear-resistant steel | Operational Benefit: 3x longer structural life vs. carbon steel | ROI Impact: $12K/year saved on weld repairs

Hybrid Power Option | Technical Basis: Diesel-electric switchable system | Operational Benefit: 40% fuel reduction in grid-connected sites | ROI Impact: $28K annual energy savings at 2,000hrs/year

Quick-Deck Change System | Technical Basis: Bolt-free panel retention | Operational Benefit: Reduce screen media downtime from 4hrs to <45mins | ROI Impact: +250 productive hours/year

Competitive Advantages Over Conventional Screening Plants

Technical Specifications (Model MS-400V)

• Capacity: 350–400tph (dry sand), 280–320tph (wet gravel)
• Powerplant: Tier IV Final diesel (174kW) or electric motor (160kW) option
• Screen Decks: Two-tier, 4.3m x 1.7m each, polyurethane/steel mesh options
• Operating Temp Range: -30°C to +50°C with cold-start package
• Transport Dimensions: L14.2m x W3.1m x H4.4m (permit-friendly configuration)

Proven Applications Across Mining Sectors

Mineral Sands Processing – Western Australia

Challenge: Frequent site moves required screening plant relocation every 6 weeks at $65K/move. Existing units took >10hrs to recommission.
Solution: Deployed mobilesand MS-300H with self-leveling outriggers and quick-disconnect conveyors.
Results: Reduced relocation time to <90 minutes, achieving $420K annual savings in mobilization costs while maintaining >90% availability.

Construction Aggregate Recycling – Texas, USA

Challenge: Contaminated demolition waste caused daily screen blinding, requiring shutdowns every shift for cleaning.
Solution: Installed mobilesand plant with anti-clogging screen panels and automated ball-tray cleaning system.
Results: Eliminated shiftly cleanings, increasing daily throughput from ~900t to ~1,300t (+44%) without additional labor costs.

Commercial Considerations for Procurement

Base Configuration Pricing: