flowchart crushing plant cap 600 tph

Here’s a flowchart for a crushing plant with a capacity of 600 TPH (tons per hour). This design assumes a typical three-stage crushing process (primary, secondary, tertiary) with screening and material handling.

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Flowchart: Crushing Plant (600 TPH)

1. Primary Crushing Stage

• Feed Material: Raw quarry rock (~0–800 mm)
• Equipment:

– Vibrating Grizzly Feeder (VGF) → Removes fines (<50 mm)
– Jaw Crusher / Primary Gyratory Crusher (Capacity: 600 TPH)

• Output: Coarse aggregate (~150–250 mm)

2. Secondary Crushing Stage

• Equipment: Cone Crusher (Capacity: 400–500 TPH)
• Screening: Vibrating Screen → Oversize returns to secondary crusher (closed circuit)
• Output: Medium-sized aggregate (~20–70 mm)

3. Tertiary Crushing Stage

• Equipment: Vertical Shaft Impact (VSI) Crusher / Cone Crusher (Capacity: 300–400 TPH)
• Screening: Multi-deck Screen → Separates into final product sizes (e.g., 0–5mm, 5–10mm, 10–20mm, etc.)
• Recirculation: Oversize material sent back to tertiary crusher

4. Final Products & Stockpiling

• Screened aggregates transported via conveyors to stockpiles/bins:

– Sand (0–5mm)
– Fine Aggregate (5–10mm, 10–20mm)
– Coarse Aggregate (20–40mm, +40mm)

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Simplified Flowchart Diagram

`
[Raw Material Feed] → [Vibrating Grizzly Feeder] → [Primary Jaw/Gyratory Crusher] → [Conveyor]
↓
[Secondary Cone Crusher] ← [Screen] ← [Conveyor]
↓
[Tertiary VSI/Cone Crusher] ← [Screen] ← [Conveyor]
↓
[Final Screening & Stockpiling]
`

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Key Considerations for a 600 TPH Plant:

1. Crusher Selection: High-capacity machines like gyratory/jaw crushers for primary, cone crushers for secondary/tertiary.
2. Closed-Circuit Design: Ensures recirculation of oversized material for consistent output.
3. Dust Suppression: Required due to high throughput.
4. Conveyor Capacity: Must handle peak loads (>600 TPH).
5. Scalping screens improve efficiency by removing fines early.

Would you like additional details on equipment models or layout optimization?