A 300 TPH (tonnes per hour) crusher plant is a medium-to-large capacity crushing setup used in mining, quarrying, and aggregate production. Here’s a breakdown of its key components and considerations:
1. Primary Crusher
– Jaw Crusher (e.g., 36×48, 42×56) or Gyratory Crusher for hard rock.
– Impact Crusher (for softer materials like limestone).
2. Secondary & Tertiary Crushers
– Cone Crusher (e.g., HP300, Symons 4.25’) for finer crushing.
– Vertical Shaft Impact (VSI) Crusher for sand production (if needed).
3. Screening System
– Vibrating screens (2-3 decks) to separate aggregates into different sizes (e.g., 0-5mm, 5-20mm, 20-40mm).
4. Conveyors & Feeders
– Belt conveyors to transport material between stages.
– Apron or vibrating feeders for consistent material flow.
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5. Power Requirement
– Typically 200–400 kW, depending on crusher type and ancillary equipment.
6. Plant Layout Options
– Stationary Plant: Fixed setup for long-term projects.
– Mobile/Portable Plant: Track-mounted/wheeled units for flexibility (e.g., Metso Lokotrack, Sandvik QJ341).
7. Typical Applications
– Aggregate production for roads/concrete.
– Mining operations (iron ore, limestone, granite).
– Recycling (RAP, concrete demolition).
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8. Estimated Cost Range
– Stationary plant: $500,000–$1,500,000+.
– Mobile setup: Higher due to mobility features.
Would you like recommendations for a specific material type (hard rock vs. soft stone) or mobility requirement?
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