Building a budget for a crushing plant involves estimating costs across several key components, including equipment, infrastructure, labor, permits, and operational expenses. Below is a structured breakdown to help you create a realistic budget:
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<img src="/img/i6.jpg" alt="build a crushin
lant budget” /> 1. Crushing Plant Budget Breakdown
# A. Capital Costs (One-Time Expenses)
1. Equipment Costs
– Primary Crusher (Jaw, Gyratory, or Impact): $100,000–$500,000+
– Secondary/Tertiary Crushers (Cone, VSI): $50,000–$300,000
– Screens (Vibrating, Trommel): $20,000–$150,000
– Conveyors: $10,000–$100,000 (per unit)
– Feeders/Hoppers: $5,000–$50,000
– Dust Control Systems: $15,000–$100,000
2. Infrastructure & Site Prep
– Land Acquisition/Lease: Varies widely by location
– Site Clearing/Grading: $10,000–$100,000
– Foundations/Concrete Work: $20,000–$200,000
– Electrical Setup (Transformers/Wiring): $15,000–$100,000
3. Permits & Compliance
– Environmental Permits: $5,000–$50,000
– Safety/OSHA Compliance: $2,000–$20,000
4. Miscellaneous Capital Costs
– Engineering/Design Fees: $10,000–$50,000
– Contingency (10–15% of total capital cost): Essential!
# B. Operating Costs (Recurring Expenses)
1. Labor Costs
– Operators (2–3 shifts): $50,000–$80,000/year per operator
– Maintenance Crew: $40,000–$70,000/year per technician
2. Maintenance & Repairs
– Spare Parts (Liners/Bearings/Belts): 5–10% of equipment cost annually (~$20k–$100k/year)
3. Utilities & Fuel
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