A complete crushing plant with a capacity of 80-100 TPH (tons per hour) typically includes primary, secondary, and tertiary crushing stages along with screening, conveying, and sometimes washing equipment. Below is a general layout and key components for such a plant:
Typical 80-100 TPH Crushing Plant Configuration
1. Primary Crushing Stage
– Jaw Crusher (e.g., PE-600×900)
– Capacity: ~50-100 TPH
– Feed size: ≤500mm
– Output size: ~60-150mm
2. Secondary Crushing Stage
– Cone Crusher / Impact Crusher (e.g., PYB1200 or PF1214)
– Capacity: ~40-80 TPH
– Output size: ~20-50mm
3. Tertiary Crushing (Optional for finer output)
– VSI Crusher / Fine Cone Crusher (for sand making or <10mm output)
4. Screening System
– Vibrating Screens (2-3 decks)
– E.g., 3YK1860 or 4YK2160
– Separates into different sizes (e.g., 0-5mm, 5-20mm, 20-40mm)
5. Conveyors & Feeders
– Belt conveyors (B500-B800 width)
– Vibrating feeder for even material flow
6. Supporting Equipment
– Dust con
l system (cyclone/bag filter)
– Control panel & electrical system
Example Material Flow
1. Raw material → Vibrating feeder → Jaw crusher (primary crushing) → Belt conveyor → Cone crusher (secondary crushing) → Screen → Final products (+ recirculation for oversize).
Output Sizes
– Can be adjusted to produce:
– Coarse aggregates (20-40mm)
– Fine aggregates (5-20mm)
– Sand (<5mm, if VSI is included)
Suitable Applications
– Quarrying
– Mining
– Road construction
– Concrete/asphalt production
Would you like a customized configuration based on your specific material type (hard rock, limestone, etc.)? Let me know your requirements!
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