A 100-150 TPH stone crusher production line is a medium-scale crushing plant designed to process 100 to 150 tons per hour of raw materials (such as granite, basalt, limestone, or other hard rocks). Below is a structured breakdown of the key components and considerations for setting up such a production line:
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1. Primary Crushing Stage (Jaw Crusher)
– Equipment: Primary Jaw Crusher (e.g., PE600×900, PE750×1060)
– Capacity: ~80-150 TPH
– Output Size: ≤300mm (adjustable)
– Function: Breaks large stones into smaller pieces for secondary crushing.
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2. Secondary Crushing Stage (Cone Crusher or Impact Crusher)
– Option A (Hard Rocks): Cone Crusher (e.g., PY Series, HST, or HPT Hydraulic Cone Crusher)
– Example: HPT300 or PY1750
– Output: ≤50mm
– Option B (Softer Rocks/Aggregates): Impact Crusher (e.g., PF1214, PF1315)
– Output: ≤40mm
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3. Screening Stage (Vibrating Screen)
– Equipment: 3-layer vibrating screen (e.g., 3YK1860 or 3YK2160)
– Function: Separate
rushed stones into different sizes (e.g., 0-5mm, 5-20mm, 20-40mm).
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4. Auxiliary Equipment
– Feeder: GZD960×3800 or ZSW490×110 vibrating feeder for uniform material supply.
– Belt Conveyors: Transports materials between stages (width: 650–800mm).
– Dust Control: Pulse dust collectors or water spray systems to reduce pollution.
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5. Power & Configuration
– Total Power: ~200-300 kW (varies by equipment selection).
– Layout: Modular design for easy maintenance.
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6. Final Output Products
– High-quality aggregates for construction, road building, or concrete production.
– Adjustable sizes based on screen mesh replacement.
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Estimated Cost Range
– Equipment cost: $150,000–$
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