An 80-120 TPH hard rock crusher plant is designed to process medium-scale crushing of hard rocks like granite, basalt, or limestone. Here’s a breakdown of the key components and considerations for such a setup:
1. Primary Crushing (Jaw Crusher)
– Recommended Model: PE-600×900 Jaw Crusher
– Feed Size: ≤500mm
– Capacity: 60-130 TPH
– Motor Power: 55-75 kW
2. Secondary Crushing (Cone Crusher)
– Recommended Model: PY Series Cone Crusher (PYB1200)
– Max Feed Size: ≤145mm
– Capacity: 40-120 TPH
– Motor Power: 110 kW
3. Vibrating Screen & Screening
– Screen Model: 3YK1860 Vibrating Screen
– Screen Layers: 3
– Processing Capacity: 80-200 TPH
4. Optional Tertiary Crushing (For Fine Output)
– If higher-quality aggregs are needed, a VSI crusher or fine cone crusher can be added.
5. Belt Conveyors & Auxiliary Equipment
– Feeders, dust suppression systems, and control panels should be included.
Estimated Cost Range
– Small to Medium Setup: $150,000 – $300,000 (depending on brand & automation level).
Final Output Sizes
– 0-5mm (sand), 5-20mm, 20-40mm (adjustable based on screen settings).
Would you like recommendations for specific brands or a more detailed flow diagram? Let me know your exact requirements!