Customer Case: Stone Crushers at Konta Penta Sukma
Background
Konta Penta Sukma is a region with significant stone mining and crushing activities. A customer operating in this area sought an efficient and reliable stone crushing solution to enhance productivity while complying with environmental and safety regulations.
Challenges Faced by the Customer
1. High Operational Costs – Traditional crushers were consuming excessive fuel and maintenance resources.
2. Dust Pollution & Noise Issues – Non-compliance with environmental norms led to regulatory scrutiny.
3. Low Output Efficiency – Older crushing units were unable to meet growing demand for aggregates.
4. Frequent Breakdowns – Poor-quality machinery led to unplanned downtime, affecting profitability.
Solution Provided
1. Advanced Stone Crusher Installation – Supplied modern jaw & cone crushers with higher throughput and energy efficiency.
2. Dust Suppression System – Integrated water sprinklers and enclosures to minimize airborne dust.
3. Automated Control System – Implemented PLC-based automation for optimized crushing operations.
4. Regular Maintenance Support – Provided AMC (Annual Maintenance Contract) to ensure minimal downtime.
.jpg)
Results Achieved
✔ 30% Increase in Production Output – Due to high-efficiency crushers and automation.
✔ Reduced Dust Emissions by 70% – Compliance with pollution control board standards achieved.
✔ Lower Maintenance Costs – Durable components reduced wear & tear expenses by 25%.
✔ Improved Profitability – Higher uptime and lower operational costs boosted ROI within 12 months.
Customer Feedback
*”The new crushing setup has transformed our operations—higher output, fewer breakdowns, and no more pollution fines.”*
Would you like additional details on the machinery specifications or cost analysis? Let me know how I can refine this case study further!