stone crusher plant 1000 tph st

A 1000 TPH stone crusher plant is a large-scale crushing setup designed to process 1000 tons per hour of raw material (such as limestone, granite, basalt, or other aggregates). Here’s a detailed breakdown of the key components, layout, and considerations for such a plant:

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1. Key Components of a 1000 TPH Stone Crusher Plant
# A. Primary Crushing Stage
– Crusher Type:
– Jaw Crusher (for hard rocks) or Gyratory Crusher (for high-capacity primary crushing).
– Example: Jaw Crusher (1500 x 1200 mm) or Gyratory Crusher (60” x 89”).
– Feed Size: Up to 1000 mm (depending on rock type).
– Output Size: ~200–300 mm.

# B. Secondary Crushing Stage
– Crusher Type:
– Cone Crusher (for medium-hard to hard rocks) or Impact Crusher (for softer materials).
– Example: 2 x Nordberg HP800 Cone Crushers or equivalent.
– Output Size: ~50–100 mm.

# C. Tertiary Crushing & Screening
– Crushers: Additional cone crushers or vertical shaft impactors (VSI) for fine shaping.
– Screens: Multi-deck vibrating screens (4–6 decks) to classify aggregates into different sizes (e.g., 0–5mm, 5–20mm, 20–40mm).

# D. Conveyors & Feeders
– Heavy-duty belt conveyors (1200–1400 mm width) with high-speed motors.
– Apron feeders or vibrating feeders for controlled material flow.

# E. Auxiliary Equipment
– Dust suppression system (water spray nozzles, fog cannons).
– Control panel & automation system (PLC-based monitoring).
– Power supply: ~500–700 kW (depends on crushers and motors).

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2. Typical Layout for a 1000 TPH Plant
1. Primary Station: Dump trucks feed into the primary crusher via a large hopper.
2. Secondary/Tertiary Stations: Conveyors transport crushed material to secondary/tertiary crushers and screens.
3. Screening & Stockpiling: Screened