Here’s a structured 200 TPH Crushing Plant Project Report that covers key aspects such as project scope, technical details, financials, and implementation:
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# 200 TPH Crushing Plant Project Report
## 1. Introduction
– Objective: Establish a 200-ton-per-hour (TPH) crushing plant to produce aggregates (e.g., 20mm, 10mm, dust) for construction and infrastructure projects.
– Location: [Specify site location, proximity to raw materials, and market demand.]
– Project Cost: Estimated ₹5–7 crores ($600,000–850,000) depending on equipment and infrastructure.
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## 2. Technical Specifications
A. Plant Capacity
– Input Size: Up to 500mm (rock/boulders).
– Output Sizes: 0–5mm (dust), 5–10mm, 10–20mm, and 20–40mm aggregates.
– Production: 160–200 TPH (subject to material hardness and feed consistency).
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B. Equipment List
| Component | Model/Specifications | Quantity |
|———————–|———————————————|————-|
| Primary Jaw Crusher | JC3624 (90 kW motor) | 1 |
| Secondary Cone Crusher| HP200 (132 kW motor) | 1 |
| Tertiary VSI Crusher | Barmac B7150 (250 kW motor) | 1 |
| Vibrating Screens | 3-deck screens (6m x 1.8m) | 2 |
| Conveyors | Belt width: 800–1000mm | 10–12 units |
| Control Panel | PLC-based automation | 1 |
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C. Flow Diagram
1. Feeding: Dumpers/Grizzley feeder → Primary Jaw Crusher.
2. Crushing: Jaw → Cone → VSI for shaping.
3. Screening: Multi-deck screens for size segregation.
4. Stockpiling: Conveyors to storage bins.
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## 3. Raw Material & Power Requirements
– Raw Material: Granite/basalt/hard rock (ensure quarry linkage).
– Daily Requirement: ~1,600 tons (8-hour operation).
– Power: ~500 kW (connected load; backup generator recommended).