A 40 TPH (Ton Per Hour) stone crusher plant is a medium-sized crushing plant designed to process up to 40 tons of material per hour. It is commonly used in small to medium-scale mining, quarrying, or construction projects. Below are the key components and considerations for setting up a 40 TPH stone crusher plant:
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Key Components of a 40 TPH Stone Crusher Plant
1. Primary Crusher
– A jaw crusher or primary impact crusher is typically used to break large stones into smaller pieces.
– Example: Jaw Crusher (PE 400×600 or similar).
2. Secondary Crusher
– A cone crusher or impact crusher is used for further crushing to achieve the desired size.
– Example: Cone Crusher (PYB900) or Impact Crusher.
3. Vibrating Feeder
– Ensures a steady and controlled feed of material into the crushers.
4. Vibrating Screen
– Separates crushed material into different sizes (e.g., 0-5mm, 5-10mm, 10-20mm).
– Example: 3YK1230 vibrating screen.
5. Conveyor Belts
– Transports material between different stages of the crushing process.
6. Control Panel
– Manages the operation of the entire plant.
7. Dust Suppression System
– Reduces dust emissions during the crushing process.
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Typical Configuration for a 40 TPH Stone Crusher Plant
1. Primary Crushing Unit: Jaw Crusher (PE 400×600) – Capacity: 15-40 TPH.
2. Secondary Crushing Unit: Cone Crusher (PYB900) – Capacity: 20-50 TPH.
3. Screening Unit: Vibrating Screen (3YK1230) – Capacity: 30-50 TPH.
4. Conveyor Belts: Width: 500mm or 650mm.
5. Power Requirement: Approximately 50-70 kW.
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Material Input and Output
– Input Size: Up to 350mm (depending on the primary crusher).
– Output Size: Adjust
e, typically ranging from 0-5mm, 5-10mm, and 10-20mm.
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