Table of Contents
- 1. Operational Challenges Solved by AMADA Tools Grinding Machine in Pune
- 2. Product Overview: AMADA Tools Grinding Machine in Pune
- 3. Core Features of AMADA Tools Grinding Machine in Pune
- 4. Competitive Advantages
- 5.Technical Specifications (AMADA Tools Grinding Machine in Pune)
- 6.Application Scenarios
- 7.Commercial Considerations Pricing Tiers Base Model(Standard Features):₹24 lakh Optional Add-Ons Coolant Filtration System(+₹1 lakh Predictive Maintenance Package(+₹75k Service Contracts Annual Comprehensive Cover(₹85k Priority Support(+₹45k Financing Available EMI options start at ₹58k/month(for qualified buyers).
- 8.FAQ Q:What maintenance intervals does this machine require? A Quarterly lubrication checks annual spindle calibration ensure optimal performance Q Can existing operators transition easily? Yes most users report full proficiency within shifts due intuitive CNC interface Q How does humidity affect operation? Built-in climate control maintains stable performance even monsoon seasons Q Are custom grinding profiles supported? Yes machine stores up user-defined templates Q What warranty terms apply Standard coverage includes parts labor years extended options available
Precision Grinding Solutions for Pune’s Industrial Demands: AMADA Tools Grinding Machine
1. Operational Challenges Solved by AMADA Tools Grinding Machine in Pune
- Inconsistent Surface Finishes: Manual grinding often results in ±0.05mm tolerance variations, requiring rework and delaying production schedules.
- High Tool Wear Costs: Conventional machines consume grinding wheels 30% faster due to improper alignment, adding ₹18,000–₹25,000/month in consumable expenses.
- Downtime for Adjustments: Frequent manual recalibration wastes 2–3 hours/week per machine—equivalent to 12% lost productivity in high-volume workshops.
- Energy Inefficiency: Older models draw 15–20% excess power without proportional output gains, increasing operational costs.
Does your Pune facility face these issues? What if a single solution could reduce grinding costs by 22% while improving output consistency?
2. Product Overview: AMADA Tools Grinding Machine in Pune
Equipment Type: CNC-controlled precision grinding machine for tool sharpening and surface finishing.
Workflow:
- Load pre-programmed parameters for specific tools (e.g., end mills, drills).
- Automated wheel alignment and feed adjustment (±0.005mm accuracy).
- Continuous monitoring via integrated sensors for real-time corrections.
Applications: Ideal for metalworking, automotive component manufacturing, and aerospace tool maintenance.
Limitations: Not designed for bulk material removal (>5mm depth of cut) or non-metallic materials.
3. Core Features of AMADA Tools Grinding Machine in Pune
1. Adaptive Wheel Control | Technical Basis: Closed-loop feedback system | Operational Benefit: Reduces wheel wear by 40% | ROI Impact: Saves ₹2.1 lakh/year in consumables
2. Thermal Stability Module | Technical Basis: Low-friction linear guides | Operational Benefit: Maintains ±0.003mm accuracy despite temperature fluctuations | ROI Impact: Cuts rework costs by 18%
3. Energy-Optimized Drive | Technical Basis: Regenerative braking system | Operational Benefit: Lowers power consumption by 17% | ROI Impact: Reduces monthly energy bills by ₹3,800
4.Tool Life Monitoring | Technical Basis: RFID-tagged tool tracking | Operational Benefit: Predicts replacement cycles within 5% accuracy | ROI Impact: Extends tool lifespan by 25%
4. Competitive Advantages
| Performance Metric | Industry Standard | AMADA Solution | Advantage (%) |
|---|---|---|---|
| Grinding Accuracy | ±0.01mm | ±0.005mm | 50% tighter |
| Wheel Consumption | 6 wheels/month | 3–4 wheels/month | 40% less |
| Setup Time | 45 minutes | <15 minutes | 67% faster |
5.Technical Specifications (AMADA Tools Grinding Machine in Pune)
- Capacity: Max workpiece diameter Ø250mm; length 500mm
- Power: 7.5 kW三相 AC; voltage stability range ±10%
- Materials Compatible: HSS, carbide, alloy steels (HRC ≤65)
- Dimensions (W×D×H): 1,800 × 1,200 × 1,500 mm; weight 2,200 kg