Setting up a 300 TPD (Tonnes Per Day) cement grinding plant requires careful selection of equipment to ensure efficient operation, cost-effectiveness, and compliance with industry standards. Below is a list of essential equipment for such a plant:
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1. Raw Material Handling & Storage
– Feed Hoppers & Belt Conveyors – For transporting clinker, gypsum, and additives.
– Stacker & Reclaimer – For efficient storage and retrieval of raw materials.
– Vibrating Screens – To remove oversized particles before grinding.
2. Grinding Mill (Core Equipment)
– Ball Mill / Vertical Roller Mill (VRM)
– *Ball Mill*: Traditional choice, suitable for smaller plants (~300 TPD).
– *VRM*: More energy-efficient, better for larger capacities but higher initial cost.
– Capacity: ~12-15 TPH (Tons per Hour) for 300 TPD.
3. Material Preparation & Feeding
– Weigh Feeders & Belt Weighers – For precise proportioning of clinker, gypsum, and additives.
– Cement Mixer / Homogenizing Silo – Ensures uniform blending before grinding.
4. Classifier & Separator
– Dynamic Separator / High-Efficiency Separator – Improves fineness control (~3000-4000 Blaine).
– Cyclone Separators – For air-material separation post-grinding.
5. Dust Collection & Pollution Control
– Baghouse Filter / Electrostatic Precipitator (ESP) – To capture fine dust emissions.
– Ducting & Ventilation System – Maintains air quality in the plant.
6. Cement Storage & Packing
– Cement Silos (2-3 nos.) – Storage capacity ~1000-1500 MT.
– Rotary Packing Machine (8-12 spouts) – For 50kg bags or bulk loading.
– Bulk Loader System – For direct truck/ship loading.
7. Power Supply & Auxiliaries
– Transformer & Switchgear Panel – Power distribution (~1-2 MW requirement).
– Compressed Air System – For pneumatic controls and cleaning.
– Water Cooling System – If using a ball mill
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